FGC Rebar- When constructing deck slabs, selecting the right materials is key to achieving durability, strength, and cost efficiency. While traditional steel bars have been a common choice, they come with challenges that lead to higher costs and structural issues over time.
Common Problems with Steel Bars in Deck Slabs
Dead Load and Deformation
Steel bars are heavy, increasing the dead load of the structure. Over time, this added weight can cause deformation in the slab, such as bulging or sagging of sheets below the concrete.
Crack Formation
Cracks often appear due to shrinkage or stress, allowing water to seep into the concrete. This accelerates corrosion, leading to major cracks and reduced structural integrity.
Corrosion and High Costs
Steel is highly susceptible to rust, especially in moist environments. Corrosion weakens the slab and increases maintenance and replacement costs, making steel an expensive long-term option.
The Solution: FGC Rebar
Why FGC Rebar is a Game-Changer
FGC (Fiber Glass Composite) rebar addresses the limitations of steel with innovative benefits:
Superior Strength
With a tensile strength exceeding 1000 MPa, FGC rebar is far stronger than steel, ensuring your deck slab remains resilient under stress.
Lightweight Design
FGC rebar is 4 times lighter than steel, reducing the dead load on the structure and making handling and installation faster and safer.
Reduced Crack Formation
Its composite nature minimizes crack formation, improving the slab’s long-term durability.
Cost Savings
Switching to FGC rebar can lower costs by 40–70% compared to steel. Its lightweight design reduces transportation costs, and its corrosion resistance eliminates the need for expensive maintenance.
Rust-Free Durability
FGC rebar is completely rust-resistant, preserving the structural integrity for decades.
Enhanced Efficiency with Substitutions
FGC rebar’s high tensile strength allows for smaller diameters without compromising on safety:
- Replace 8 mm steel bars with 6 mm FGC bars
- Replace 10 mm steel bars with 8 mm FGC bars
- Replace 12 mm steel bars with 10 mm FGC bars
This substitution reduces material usage and cost while maintaining strength.
Additional Benefits of FGC Rebar
Labor Cost Savings
The lightweight design of FGC rebar simplifies handling and installation, reducing labor effort and time. This translates to significant savings in overall construction costs.
Transportation Savings
Being 4 times lighter than steel, transporting FGC rebar requires fewer trips and less fuel, cutting transportation costs significantly.
Lower Carbon Emissions
FGC rebar production emits fewer greenhouse gases than steel manufacturing, making it an eco-friendly alternative. Additionally, its lightweight nature reduces emissions during transportation, contributing to a smaller carbon footprint.
Why Choose FGC Rebar for Your Deck Slab?
By switching to FGC rebar, you’re choosing a material that is lighter, stronger, rust-free, and eco-friendly. It offers cost efficiency across labor, transportation, and long-term maintenance while reducing environmental impact.
Make the smart, sustainable choice today with FGC Rebar—the future of construction!
